IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 AVX developed the 9159 Series of SMT connectors for co-planar PCB mating for the challenging Solid State Lighting (SSL) market. These connectors needed to be small, low in height, carry up to 5 Amps/contact and then function up to 125C for extended periods. This application has been very unique to the SSL market where PCB’s are stacked end-to-end to create linear strip lighting in everything from office to transportation applications where products are exposed to harsh mechanical and environmental environments. The IDC cable plug connector allows for 22-24AWG discrete or cabled wires to be easily and reliability terminated into a 9159 standard interface socket connector. This will allow power and signals to be connectors onto a PCB socket connector while providing positive latching. The wire assembly support block allows for 2 through 6 wires to be terminated all in one step with any standard bench top press. IDC covers provide both through (daisy chain applications) and wire stop termination options. APPLICATIONS FEATURES AND BENEFITS (cid:129) Provides Wire-to-Board capabilities to standard (cid:129) Mates with standard 9159 horizontal socket, 9159 2-Piece connector system keeping same BTB connector system (cid:129) In conjunction with the IDC socket WTB connector (24-9159), (cid:129) Economical and reliable IDC wire termination these connectors provide maximum flexibility to bring power and (cid:129) Gold plated BeCu contact system for high signal wires onto or off of any board level 9159 connector reliability in harsh environments (cid:129) Reference application notes 201-01-123 (cid:129) Integrally molded latch offers positive latching (cid:129) Reference Product Specification 201-01-119 after mating ELECTRICAL ENVIRONMENTAL MECHANICAL (cid:129) Current Rating: 5 Amps / Contact (cid:129) Operating Temperature: (cid:129) Insulator Material: Nylon: UL94VO (cid:129) Voltage Rating: 125 VAC -40ºC to +125ºC (cid:129) Contact Material: Phosphor Bronze (cid:129) Plating: Gold / Tin over Nickel (cid:129) Durability: 10 Cycles HOW TO ORDER 14 9159 00X 1 X 2 9 X 6 Prefix Series Number of Ways 2 Part Wire Gauge Wire Color Options Cap Options Plating Option Right Angle No of PCB Strip 2 = 22AWG Insulation 9 = UL Code Cap Description Code Contact Wired Plug Code Ways Details Connector 3 = 24AWG Diameter Option 6 Gold on Contact IDC Terminations THROUGH WIRE CAP 2 Part ø1.10mm Allows wires Tin on IDC Wired IDC to ø1.60mm Through 002 2 Page 2 0 to be terminated Strip Wire 003 3 Page 3 Connector at any point 004 4 Page 4 Terminates end 005 5 Page 5 9 Wire of wire. 006 6 Page 6 Stop End protected with Stop Face WIRE STOP CAP 002 2 Page 7 003 3 Page 8 004 4 Page 9 005 5 Page 10 006 6 Page 11 Certification: UL File #E90723 1

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – 2 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. Code Wire Insulation 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge Dimension A (Page 1) Diameter 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 122 0.47 1.10 to 1.60 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 132 0.37 1.10 to 1.60 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 12. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 2

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – 3 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge Code Dimension A Wire Insulation 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, (Page 1) Diameter 22AWG PERMANENT ASSEMBLY. 122 0.47 1.10 to 1.60 (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 132 0.37 1.10 to 1.60 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 12. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 3

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – 4 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge Code Dimension A Wire Insulation 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, (Page 1) Diameter 22AWG PERMANENT ASSEMBLY. 122 0.47 1.10 to 1.60 (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 132 0.37 1.10 to 1.60 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 12. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 4

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – 5 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge Code Dimension A Wire Insulation 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, (Page 1) Diameter 22AWG PERMANENT ASSEMBLY. 122 0.47 1.10 to 1.60 (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 132 0.37 1.10 to 1.60 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 12. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 5

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – 6 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge Code Dimension A Wire Insulation 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, (Page 1) Diameter 22AWG PERMANENT ASSEMBLY. 122 0.47 1.10 to 1.60 (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 132 0.37 1.10 to 1.60 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 12. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 6

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – 2 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. Code Wire Insulation 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Wire Gauge (Page 1) Dimension A Diameter 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG 122 0.47 1.10 to 1.60 PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 132 0.37 1.10 to 1.60 (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10.ASSEMBLY AIDS, REFER TO PAGE 12. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 7

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – 3 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. Code Wire Insulation 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Wire Gauge (Page 1) Dimension A Diameter 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG 122 0.47 1.10 to 1.60 PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 132 0.37 1.10 to 1.60 (Standed Wire) 5. NSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10.ASSEMBLY AIDS, REFER TO PAGE 12. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 8

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – 4 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Code Wire Insulation Wire Gauge Dimension A 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, (Page 1) Diameter PERMANENT ASSEMBLY. 22AWG 122 0.47 1.10 to 1.60 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Stranded Wire) 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. 132 0.37 1.10 to 1.60 (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10.ASSEMBLY AIDS, REFER TO PAGE 12. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 9

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – 5 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Wire Gauge Code Dimension A Wire Insulation 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, (Page 1) Diameter 22AWG PERMANENT ASSEMBLY. 122 0.47 1.10 to 1.60 (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 132 0.37 1.10 to 1.60 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10.ASSEMBLY AIDS, REFER TO PAGE 12. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 10

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – 6 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, Code Wire Insulation Wire Gauge Dimension A PERMANENT ASSEMBLY. (Page 1) Diameter 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 22AWG 122 0.47 1.10 to 1.60 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Stranded Wire) 24AWG 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, 132 0.37 1.10 to 1.60 (Standed Wire) TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10.ASSEMBLY AIDS, REFER TO PAGE 12. PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 11

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – ASSEMBLY SUPPORT BLOCK SECTION ON A-A SECTION ON A-A NOTES: 1. BLOCK TO SUPPORT 9159 IDC WIRED CONNECTORS DURING ASSEMBLY OF CAP/WIRE. 2. PART NUMBER 06-9159-7026-01-000, MATERIAL ALUMINUM. PART NUMBER 06-9159-7026-02-000, MATERIAL NYLON 46. 3. CAN BE USED WITH EITHER THE PLUG OR SOCKET CONNECTORS, USE THE CORRECT SLOT AS IDENTIFIED. 4. FOR FULL WIRE ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-123. 5. ONLY A SIMPLE FLAT BOTTOMED TOOL REQUIRED TO PUSH THE CAP DOWN (NOT SUPPLIED.) 6. ALL DIMENSIONS ±0.20 UNLESS TOLERANCED. 7. 06-9159-7026-02-000 HAS RIBS TO HELP LOCATE CONTACT\/INSULATOR SUB-ASSEMBLY. PLUG-WIRED – WIRE INSERTION TOOL UNIVERSAL HANDLE 06-7000-7730-01-000 WIRE INSERTION TOOL 06-9159-7027-01-000 NOTES: 1. TOOL 06-9159-7027-01-000 TO INSERT WIRES INTO CAP. 2. FOR USE WITH UNIVERSAL HANDLE 06-7000-7720-01-000. 3. CAN BE USED WITH BOTH THROUGH WIRE AND WIRE STOP CAPS. 4. REFER TO APPLICATION NOTES 201-01-123 FOR FURTHER DETAILS. 12

IDC Plug: WTB IINNTTEERR CCOONNNNEECCTT 14-9159 PLUG-WIRED – ASSEMBLY THROUGH WIRE WIRED STOP WIRE ENTRY UNDERSIDE WIRED STOP WIRE ENTRY TOP 13