KILOVAC EV200 Series Contactor With 1 Form X Contacts Rated 500+ Amps, 12-900VDC Product Facts (cid:2) Designed to be the smallest, lightest weight, lowest cost sealed contactor in the industry with its current rating (500+A carry, 2000A interrupt at 320VDC). (cid:2) Built-in coil economizer – only 1.7W hold power @ 12VDC and it limits back EMFto 0V. Models requiring extenal economizer also available. (cid:2) Optional auxiliary contact for easy monitoring of power contact position. (cid:2) Hermetically sealed – intrinsically safe, operates in explosive/harsh environments with no oxidation or contamination of coils or contacts, including long periods of non- operation. (cid:2) Versatile coil/power connections. EV200 Series Contactor Typical EV200 applications include battery (cid:2) CE marked for EC applications. (CZONKA®Relay, Type III) switching and back-up, DC voltage power (cid:2) AIAG QS9000 designed, built and control, circuit protection and safety. File E208033 approved For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. Performance Data Parameter Units Value for EV200 Series Coil Operating Voltage (valid over temperature range) Contact Arrangement, power contacts 1 Form X (SPST-NO-DM) Voltage (will operate) 9-36VDC 32-95VDC 48-95VDC Rated Operating Voltage VDC 12 - 900 Voltage (Max.) 36VDC 95VDC 95VDC Continuous (Carry) Current, Typical A 500 @ 85°C, 400 mcm conductors Pickup (close) Voltage Max. 9VDC 32VDC 48VDC Consult Factory for required conductors for higher (500+ A) currents Hold Voltage (Min.) 7.5VDC 22VDC 34VDC Make/Break Current at Various Voltages 1/ A See next page Dropout (open) Voltage (Min.) 6VDC 18VDC 27VDC Break Current at 320VDC 1/ A 2,000, 1 cycle3/ Inrush Current (Max.) 3.8A 1.3A 0.7A Contact Resistance, Typ. (@200A) mohms 0.2 Holding Current (Avg.) 0.13A@12V, 0.07A@24V 0.03A@48V 0.02A@72V Load Life Cycles See next page Inrush Time (Max.) 130ms 130ms 130ms Mechanical Life Cycles 1 million Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO) Part Numbering System Aux. Contact Current, Max. A 2A @ 30VDC / 3A @ 125VAC Aux. Contact Current, Min. mA 100mA @ 8V Typical Part Number EV200 A A A N A Aux. Contact Resistance, Max. ohms 0.417 @ 30VDC / .150 @ 125VAC Series: Operate Time @ 25°C EV200 = 500+ Amp, 12-900VDC Contactor Close (includes bounce), Typ. ms 15 Contact Form: Bounce (after close only), Max. ms 7 A = Normally Open H = Normally Open with Aux. Contacts Release (includes arcing), Max @ 2000A ms 12 Coil Voltage: Dielectric Withstanding Voltage Vrms 2,200 @ sea level (leakage <1mA) A = 9-36VDC (1 = requires external coil economizer) Insulation Resistance @ 500VDC megohms 100 2/ D = 32-95VDC (2 = requires external coil economizer) Shock, 11ms 1/2 sine, peak, operating G 20 J = 48-95VDC (3 = requires external coil economizer) R = 28VDC with Mechanical Economizer Vibration, sine, 80-2000Hz., peak G 20 Coil Wire Length: Operating Ambient Temperature °C -40 to +85 A = 15.3 in (390 mm) B = 6.0 in (152 mm) Weight, Nominal lb.(kg) .95 (.43) Coil Terminal Connector: N = None 1/Main power contacts B = Yazaki 7282-5558-10 male, 7114-4102-02, 7158-3030-50 2/50 at end of life +red is pin 2 (B length only) 3/Does not meet dielectric & IRafter test, 1700 amp for unit with Aux. Contacts C = Molex Mini-fit Jr, 2 Ckt, Female 18-24, P/N 39-01-2020 & 39-00-0060 +red is pin 1 (A length only) Mounting & Power Terminals: A = Bottom Mount & Male 10mm x M8 Terminals © 2004 & 2007 by Tyco Electronics Corporation. All Rights Reserved. KILOVAC, CZONKA, TE mark and TYCO ELECTRONICS are trademarks. Other products and company names mentioned herein may be trademarks of their respective owners. 1 Catalog EV200--R-TBD Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK:44-141-810-8967

500+ Amp, 12-900VDC Contactor with 1 Form A (SPST-NO) Contacts KILOVAC EV200 Series (CZONKA®Relay, Type III) (Continued) Outline Dimensions 2(.5289. 1±9 .0±2 . 5D1I)A (216..0657 ±± ..0216) M(2H 8XA RxM D18W. 2WA5R APSEO HSWEUREPR, PS LTTIEEARDINM):LINESASLS 2 X M8 LOCKWASHER – SPLIT RING, STAINLESS 2 X M8 x 1.25 NUT, STAINLESS A1 "+" POSITIVE TERMINAL TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM) .225 ± .01DIA A2 "–" NEGATIVE TERMINAL (5.72 ± .26) MOUNTING HARDWARE (NOT SUPPLIED): 2 X M5 BOLT 2 X M5 LOCKWASHER 2 X M5 NARROW WASHER TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM) 1.65 ± .01 (42.0 ± .26) 2.688 ± .01 (68.28 ± .26) WHITE = AUXILIARY CONTACT AUXILIARY CONTACT LEADS (WHEN ORDERED) BLACK = – COIL RED = + COIL COIL LEADS SEE COIL WIRE LENGTH IN P/N 2.20 ± .025 2.85 ± .025 (55.81 ± .63) STAINLESS (72.3 ± .63) 2.04 ± .02 DIA (51.94 ± .51) .55 ± .025 (14.04 ± .63) 3.17 ± .01 2.05 ± .02 .5 ± .01 (80.48 ± .26) 2.58 ± (.5022 ± .51) (12.6 ± .26) (65.6 ± .51) Estimated Make & Break Power Switching Ratings Electrical Load Life Ratings for Typical EV Applications 100,000 Make and Break Power Switching Region 650A Break Only Above 650A Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2) @90% capacitive pre-charge (make only) see chart below Cycles 50,000 @80% capacitive pre-charge (make only) see chart below Cycles 50 10,000 @200A make/break (2 consecutive, reverse polarity) (1) Cycles 12 ed Life (Cycles)1,010000 1800 VDC 60900 V0D VCDC 270 4V0D0C VDC 120 VDC 28 VDC M((*12 De)) ocRL2ehiefs,esa0 inn0bsoti0aictsvA aeme (d llbe oLoeraetind fad e kpii neroolcenjleculyctdr)tie ec(sd1 a )iWnndde uiIbRcut aallnf tLceeirf etLe ws=ti .t2h5 9µ5H%. L toealida b@ili t2y5.00A tesCCtyeydcc ll@eess 2001µ Hm.1il*lion mat EV200 Capacitive Make Test Curves for Pre-Charged Motor Controller sti 700 E 650 10 600 550 80% Minimum Pre Charge 1 500 1 10 100 1,000 10,000 Load Current (A) 450 NOTES: A)400 90% Nominal 12)) FEostri mreastiessti vbea sloeadd osn w eixthtr a3p0o0lHat emda dxaimtau. mUs ienrd iusc etannccoeu. rCagoends utolt cfaocntfoirrmy fpoer rifnodrmucatnivcee liona daps.plication. nt (350 Pre Charge e 3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC. urr300 4) The maximum make current is 650A to avoid contact welding. C 250 200 150 100 50 0 0.0 0.5 1.0 1.5 2.0 Time (ms) EV200--R-TBD – 0M – KRG – FP – 8-07 For factory-direct application assistance, dial Printed in U.S.A. 800-253-4560, ext. 2055, or 805-220-2055. 2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK:44-141-810-8967

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