InstructionSheet PRO-CRIMPER*IIIHand 408--9999 CrimpingToolAssembly58529-1 with DieAssembly58529-2 11AUG14 RevD PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. LocatorAssembly StationaryJaw (Suppliedwith DieAssembly) BackofTool WireSide) FrontofTool (LocatorSide) PivotPin Die PRO--CRIMPERIIIHand Assembly CrimpingToolFrame MovingJaw 354940--1 (408--9930) Ratchet Adjustment Wheel Stationary ThePRO--CRIMPERIIIHandCrimpingToolisa“Commercial”gradetool Handle andisdesignedprimarilyforfieldinstallation,repair,maintenancework,or prototypinginindustrial,commercial,orinstitutionalapplications.Product crimpedwiththistoolwillmeetthecrimpheightrequirementforhandtoolsin MovingHandle theappropriate114seriesspecification,butmaynotcomplywithotherfeature parametersofthespecification.TEConnectivityoffersavarietyoftoolsto satisfyyourperformancerequirements.Foradditionalinformation,contactthe ToolingAssistanceCenterat1--800--722--1111. Wire TTEEDDiiee TTEELLooccaattoorr CCoonnttaacctt Assembly Assembly(cid:97) Family(cid:99) Size InsulDia StripLength (AWG) (mm[In.]) 16 5588552299----22 5588551155----11 AAMMPPSSEEAALL* 11..77ttoo22..77 55..1155..11(cid:225)(cid:225)..44 Contacts 18to20 [.07to.11] [.20(cid:225).02] (cid:97) Suppliedwiththedieassembly. Alsoavailableseparately. (cid:99) CalltheToolingAssistanceCenterorProductionInformation(seebelow)forproductpartnumbers. Figure1 1. INTRODUCTION NOTE Dimensionsonthissheetareinmillimeters[with inchequivalentsprovidedinbrackets].Figures PRO--CRIMPERIIIHandCrimpingTool i andillustrationsareforidentificationonlyandare Assembly58529--1consistsofDieAssembly notdrawntoscale. 58529--2andPRO--CRIMPERIIIHandToolFrame 354940--1.Thedieassemblyconsistsofcrimping diesandalocatorassembly. 2. DESCRIPTION(Figures1and2) Readtheseinstructionsthoroughlybeforecrimping anycontacts. Thetoolfeaturesatoolframewithastationaryjaw ReasonsforreissueareprovidedinSection11, andhandle,amovingjaw,amovinghandle,andan REVISIONSUMMARY. adjustableratchetthatensuresfullcontactcrimping. (cid:46)2014TEConnectivityfamilyofcompanies TOOLINGASSISTANCECENTER1--800--722--1111 Thiscontrolleddocumentissubjecttochange. 1of6 AllRightsReserved PRODUCTINFORMATION1--800--522--6752 ForlatestrevisionandRegionalCustomerService, *Trademark visitourwebsiteatwww.te.com TEConnectivity,TEconnectivity(logo),andTE(logo)aretrademarks. Otherlogos,productand/orCompanynamesmaybetrademarksoftheirrespectiveowners. LOCB

408-9999 Nut Locator Assembly ToolFrame Locator Insulation DieRetaing Chamfer Crimper Pins WireCrimper Offset WireAnvil Insulation Chamfer DieRetaining Anvil Screws Figure2 Thetoolframeholdsadieassemblywithtwo 5. Placethewirecrimperandinsulationcrimperso crimpingsections. thattheirchamferedsidesandtheirmarked surfacesfaceoutward,whenmountedinthe Thedieassemblyfeaturesawireanvil,aninsulation stationaryjawofthetoolframe. anvil,awirecrimper,andaninsulationcrimper. 6. Insertthetwodieretainingpins. Attachedtotheoutsideoftheframeisalocator assembly,whichcontainsalocator,aspringretainer, 7. Insertthelongdieretainingscrewthroughthe andacontactsupport. jawandthroughbothcrimperdies,andtightenthe screwjustenoughtoholdthediesinplace.Donot Dieretainingpinsanddieretainingscrewsareused tightenthescrewcompletelyatthistime. topositionandsecurethediesinthetoolframe.A 8. Carefullyclosethetoolhandles,makingsure nutisusedontheupperdieretainingscrewtohold thattheanvilsandcrimpersalignproperly. thelocatorassemblyinplace. 9. Continueclosingthetoolhandlesuntilthe ratchetinthetoolframehasengagedsufficientlyto 3. INSTALLATIONANDREMOVALOFDIESET holdtheanvilsandcrimpersinplace,thentighten ANDLOCATORASSEMBLY(Figure2) bothdieretainingscrews. 1. Openthetoolhandlesandremovethetwodie 10. Placethelocatorassemblyovertheendofthe retainingscrewsfromthetooljaws. longscrew,andpositionthelocatorassembly againstthesideofthetooljaw. 2. Placethewireanvilandinsulationanvilsothat theirchamferedsidesandtheirmarkedsurfaces 11. Placethenutontotheendofthelongscrew faceoutward,whenmountedinthemovingjawof andtightenthenutenoughtoholdthelocator thetoolframe. assemblyinplace,whilestillallowingthelocatorto slideupanddown. 3. Insertthetwodieretainingpins. 12. Todisassemble,closethetoolhandlesuntilthe 4. Inserttheshortdieretainingscrewthroughthe ratchetreleases,removethenut,thelocator jawandthroughbothanvildies,andtightenthe assembly,thetwodieretainingscrews,andthe screwjustenoughtoholdthediesinplace.Donot fourdieretainingpins,andslidetheanvilsand tightenthescrewcompletelyatthistime. crimpersoutofthetooljaws. 2of6 RevD

408-9999 4. CONTACTSUPPORTADJUSTMENT(Figure3) contactisstillbeingbentduringcrimping,repeat theadjustmentprocedure. NOTE Thecontactsupportispresetpriortoshipment, butminoradjustmentmaybenecessary. i 5. CRIMPINGPROCEDURE NOTE Thistoolisprovidedwithacrimpadjustment 1. Makeasamplecrimpanddetermineifthe feature.Initially,thecrimpheightshouldbe contactisstraight,bendingupward,orbending i verifiedasspecifiedinFigure4.Referto downward. Section6,CRIMPHEIGHTINSPECTION,and Section7,RATCHET ADJUSTMENT,toverify 2. Ifadjustmentisrequired,loosenthescrewthat crimpheightbeforeusingthetooltocrimp holdsthecontactsupportontothelocator desiredcontactsandwiresizes. assembly. RefertothetableinFigure1andselectwireofthe NOTE Theratchethasdetentsthatcreateaudibleclicks specifiedsizeandinsulationdiameter.Stripthewire asthetoolhandlesareclosed. tothelengthindicatedinFigure1,takingcarenotto i nickorcutwirestrands.Selectanapplicablecontact andidentifytheappropriatecrimpsectionaccording tothewiresizemarkingsonthetool.Referto 3. Placeacontactwithwireintothepropernest Figure3andproceedasfollows: andclosethetoolhandlesuntiltheratchetreaches thesixthclick,oruntilthecontactsupporttouches 1. Holdthetoolsothattheback(wireside)is thecontact. facingyou.Squeezetoolhandlestogetherand allowthemtoopenfully. 4. Slightlyloosenthenutthatholdsthelocator assemblyontothetoolframe. 2. Holdingthecontactbythematingend,insertthe contact—insulationbarrelfirst—throughthefront 5. Movethecontactsupportasrequiredto ofthetoolandintotheappropriatecrimpsection. eliminatethebendingofthecontact. 3. Positionthecontactsothatthematingendof 6. Tightenthenutandclosethehandlesuntilthe thecontactisonthelocatorsideofthetool,andso ratchetreleases. thattheopen“U”ofthewireandinsulationbarrels facethetopofthetool.Placethecontactupinto 7. Removeandinspectthecontact. thenestsothatthemovablelocatordropsintothe 8. Makeanothersamplecrimp.Ifthecontactis slotinthecontact.RefertoFigure3.Buttthefront straight,tightenthecontactsupportscrew.Ifthe endofthewirebarrelagainstthemovablelocator. Contact Locator Support BackofTool Adjustment (WireSide) Screwfor Contact Support Contact Strip (Typ) Length Wire Locator inWire Wire Slot Inserted toStop Figure3 RevD 3of6

408-9999 CAUTION Makesurethatbothsidesoftheinsulationbarrel Proceedasfollows: arestartedevenlyintothecrimpingsection.Do ! NOTattempttocrimpanimproperlypositioned 1. RefertoFigure4andselectawire(maximum contact. size)foreachcrimpsectionlisted. 2. RefertoSection5,CRIMPINGPROCEDURE, 4. Holdthecontactinpositionandsqueezethe andcrimpthecontact(s)accordingly. toolhandlestogetheruntilratchetengages sufficientlytoholdthecontactinposition.DoNOT 3. Usingacrimpheightcomparator,measurethe deforminsulationbarrelorwirebarrel. wirebarrelcrimpheightasshowninFigure4.Ifthe crimpheightconformstothatshowninthetable, 5. Insertstrippedwireintocontactinsulationand thetoolisconsidereddimensionallycorrect.Ifnot, wirebarrelsuntilitisbuttedagainstthewirestop, thetoolmustbeadjusted.RefertoSection7, asshowninFigure3. RATCHETADJUSTMENT. 6. Holdingthewireinplace,squeezetoolhandles togetheruntilratchetreleases.Allowtoolhandles 7. RATCHET(CrimpHeight)ADJUSTMENT(Figure5) toopenandremovecrimpedcontact. 1. Removethelockscrewfromtheratchet NOTE Thecrimpedcontactmaystickinthecrimping adjustmentwheel. area,butthecontactcanbeeasilyremovedby i pushingdownwardonthetopofthelocator(see 2. Withascrewdriver,adjusttheratchetwheel Figure3). fromthelocatorsideofthetool. 3. Observetheratchetadjustmentwheel.Ifa 7. Checkthecontact’scrimpheightasdescribedin tightercrimpisrequired,rotatetheadjustment Section6,CRIMPHEIGHTINSPECTION.If wheelCOUNTERCLOCKWISEtoa necessary,adjustthecrimpheightasdescribedin higher--numberedsetting.Ifaloosercrimpis Section7,RATCHETADJUSTMENT. required,rotatetheadjustmentwheel CLOCKWISEtoalower--numberedsetting. 4. Replacethelockscrew. 6. CRIMPHEIGHTINSPECTION 5. Makeasamplecrimpandmeasurethecrimp Crimpheightinspectionisperformedthroughtheuse height.Ifthedimensionisacceptable,replaceand ofamicrometerwithamodifiedanvil,commonly securethelockscrew.Ifthedimensionis referredtoasacrimp--heightcomparator.TEdoes unacceptable,continuetoadjusttheratchet,and notmanufactureormarketcrimp--heightcomparators. againmeasureasamplecrimp. Detailedinformationonobtainingandusing crimp--heightcomparatorscanbefoundininstruction sheet408--7424. Screwdriver PositionPoint onCenterof WireBarrel Opposite Seam ModifiedAnvil “A” Ratchet Adjustment WWiirreeSSiizzee CCrriimmppSSeeccttiioonn CCrriimmppHHeeiigghhtt Wheel AWG(Max) (WireSize Marking) DimensionA 18 20--18 1.22(cid:225).05 [.048(cid:225).002] 16 16 1.41(cid:225).05 Lockscrew [.056(cid:225).002] (Typ) Figure4 Figure5 4of6 RevD

408-9999 8. MAINTENANCE Availableseparately,PRO--CRIMPERIIIHand CrimpingToolRepairKit679221--1includesa Ensurethatthetoolanddiesarecleanbywiping replacementnutandavarietyofpins,rings,screws, themwithaclean,softcloth.Removeanydebriswith andsprings. aclean,softbrush.Donotuseobjectsthatcould damagethetool.Whennotinuse,keephandles Ifthediesaredamagedorwornexcessively,they closedtopreventobjectsfrombecominglodgedin mustbereplaced. thecrimpingdies,andstoreinaclean,dryarea. Ordertherepairkitandreplaceablepartsthrough yourTErepresentative,orcall1--800--526--5142,or 9. VISUALINSPECTION sendafacsimileofyourpurchaseorderto 1--717--986--7605,orwriteto: Thecrimpingdiesshouldbeinspectedonaregular basistoensurethattheyhavenotbecomewornor CUSTOMERSERVICE(38--35) damaged.Inspectthecrimpsectionsforflattened, TYCOELECTRONICS chipped,worn,orbrokenareas.Ifdamageor POBOX3608 abnormalwearisevident,thetoolmustbereplaced. HARRISBURGPA 17105--3608 SeeSection10,REPLACEMENT. 11.REVISIONSUMMARY 10. REPLACEMENT Revisionstothisinstructionsheetinclude: Customer--replaceablepartsareshowninFigure1. (cid:58) ChangedwiresizeintableinFigure1 RevD 5of6

408-9999 DieAssembly58529-2CanBeUsedIntheFollowingTools: PRO-CRIMPERIIIHandTool354940-1 SDEPEW-12HandTool9-1478240-0 (InstructionSheet408-9930) (InstructionSheet408-8851) SDEBenchTerminator1490076-2 626Adapter679304-1 (CustomerManual409-10052) (InstructionSheet408-4070) BatteryTool(ShoulderedDie)1725837-1, -2 BatteryTool(PinDie)1213890-1, -2 (CustomerManual409-10053) (CustomerManual409-10065) 6of6 RevD