NUMBER TYPE GS-12-625 Product Specification TITLE PAGE REVISION 1 of 8 D Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted 1.0 SCOPE This specification covers performance, test, and quality requirement for terminal block pluggable plug, socket and fixed plug. Centerline spacing are 3.50, 3.81, 5.00, 5.08, and 7.62mm. 2.0 APPLICABLE DOCUMENTS 2.1 Drawing FCI series Drawing Pitch Type FCI part number Poles name number 01-350 20020004 20020004-CxxxxxxLF 02~24p 01-350 20020000 20020000-CxxxxxxLF 02~24p Plug 02-350 20020009 20020009-CxxxxxxLF 02~24p 02-350 20020008 20020008-CxxxxxxLF 02~24p 3.50mm 06-350 20020107 20020107-CxxxxxxLF 02~24p 06-350 20020108 20020108-CxxxxxxLF 02~24p Socket 06-350 20020111 20020111-CxxxxxxLF 02~24p 06-350 20020110 20020110-CxxxxxxLF 02~24p 01-381 20020004 20020004-DxxxxxxLF 02~24p 01-381 20020000 20020000-DxxxxxxLF 02~24p Plug 02-381 20020009 20020009-DxxxxxxLF 02~24p 02-381 20020008 20020008-DxxxxxxLF 02~24p 3.81mm 06-381 20020107 20020107-DxxxxxxLF 02~24p 06-381 20020108 20020108-DxxxxxxLF 02~24p Socket 06-381 20020111 20020111-DxxxxxxLF 02~24p 06-381 20020110 20020110-DxxxxxxLF 02~24p 01-500 20020006 20020006-GxxxxxxLF 02~24p 01-500 20020003 20020003-GxxxxxxLF 02~24p Plug 02-500 20020009 20020009-GxxxxxxLF 02~24p 02-500 20020008 20020008-GxxxxxxLF 02~24p 5.00mm 06-500 20020107 20020107-GxxxxxxLF 02~24p 06-500 20020108 20020108-GxxxxxxLF 02~24p Socket 06-500 20020110 20020110-GxxxxxxLF 02~24p 06-500 20020111 20020111-GxxxxxxLF 02~24p 01-508 20020003 20020003-HxxxxxxLF 02~24p 01-508 20020006 20020006-HxxxxxxLF 02~24p 5.08mm Plug 02-508 20020009 20020009-HxxxxxxLF 02~24p 06-508 20020108 20020108-HxxxxxxLF 02~24p 06-508 20020111 20020111-HxxxxxxLF 02~24p PDS: Rev :E STATUS:Released Printed: Mar 05, 2012 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 GS-01-001 Rev F

NUMBER TYPE GS-12-625 Product Specification TITLE PAGE REVISION 2 of 8 D Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted 02-508 20020008 20020008-HxxxxxxLF 02~24p 06-508 20020107 20020107-HxxxxxxLF 02~24p Socket 06-508 20020110 20020110-HxxxxxxLF 02~24p 04-762 20020516 20020516-MxxxxxxLF 02~16p Plug 04-762 20020517 20020517-MxxxxxxLF 02~16p 07-762 20020618 20020618-MxxxxxxLF 02~16p 7.62mm 07-762 20020619 20020619-MxxxxxxLF 02~16p Socket 07-762 20020620 20020620-MxxxxxxLF 02~16p 07-762 20020621 20020621-MxxxxxxLF 02~16p 07-762 20020622 20020622-MxxxxxxLF 02~16p 3.50mm 26-350 20020327 20020327-CxxxxxxLF 02~24p 3.81mm 26-381 20020327 20020327-DxxxxxxLF 02~24p 5.00mm Fixed 21-500 20020316 20020316-GxxxxxxLF 02~24p Plug 21-508 20020316 20020316-HxxxxxxLF 02~24p 5.08mm 21-508 20020336 20020336-HxxxxxxLF 04~05p 7.62mm 12-762 20020705 20020705-MxxxxxxLF 02~03p 2.2 Other Standard and Specification 4.2.1 IEC 60998-1: Connecting Devices for Low Voltage Circuits for Household and Similar Purposes. Part 1: General Requirements. 4.2.2 IEC 60998-2-1: Connecting Devices for Low Voltage Circuits for Household and Similar Purposes. Part 2-1: Particular Requirements for Connecting Device as Separate Entities with Screw-type Clamping Units. 4.2.3 UL 1059: Terminal Blocks 4.2.4 EIA-364: Electrical Connector/Socket Test Procedure Including Environmental Classifications 2.3 FCI SPECIFICATIONS 4.3.1 GES-03-601 Current Rating 4.3.2 GS-14 -1394 Package Specification PDS: Rev :E STATUS:Released Printed: Mar 05, 2012 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 GS-01-001 Rev F

NUMBER TYPE GS-12-625 Product Specification TITLE PAGE REVISION 3 of 8 D Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted 3.0 REQUIREMENTS 3.1 Design and Construction Connectors shall be of the design, construction and physical dimensions specified on the applicable product drawings and shall consider the requirements mentioned on IEC 998-2-1 paragraph 10, relevant to clamping units. 3.2 Materials, Dimensions, Plating and Markings All of these items are described on the individual drawings. 3.3 Ratings Voltage rating, current rating, operation temperature and rated screw torque are described on the individual drawings. 3.4 Performance and Test Description Product is designed to meet the electrical, mechanical and environment performance requirement list in section 3.5. Unless otherwise specified, all tests shall be performed at ambient environmental conditions per IEC 160. 3.5 Test Requirements and Procedures Summary 3.5.1 ELECTRICAL REQUIREMENTS DESCRIPTION TEST CONDITION REQUIREMENT 3.5.1.1 Visual, dimensional and functional Meet requirements of Product product drawing. Examination 3.5.1.2 Mated connectors, apply a maximum voltage of 0.2 V 20 milliohms maximum. Low Level Contact between wire pole and terminated terminal. Resistance 3.5.1.3 IEC 60998-1, paragraph 13e 13.3. 1) 5000 MΩ Min. initial. Insulation Initial 1000Volts DC, or 500Volts DC after environment test resistance applied between two adjacent contact with measurements 2) 5 MΩminimum after made 1 minute after the application of the voltage. environment test. 3.5.1.4 IEC 60998-1, paragraph 13e 13.4. No breakdown; Dielectric Apply 1.6K VAC, Test between adjacent contacts of Current leakage<5 mA Withstanding connector assemblies. Voltage PDS: Rev :E STATUS:Released Printed: Mar 05, 2012 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 GS-01-001 Rev F

NUMBER TYPE GS-12-625 Product Specification TITLE PAGE REVISION 4 of 8 D Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted 3.5.1.5 UL 1059 +30 ℃ Maximum Temperature rise Measurements are made when the specimen had reached VS current thermal equilibrium at the rated current specified on individual drawing. 3.5.2 MECHANICAL REQUIREMENTS DESCRIPTION TEST CONDITION REQUIREMENT Applicable 3.5.2.1 Mate connector and measure the force 5.5N Maximum. Plug/socket Mating force required. (Per mating pole.) 3.5.2.2 Unmate connector and measure the force 1.0N Minimum. Plug/socket Unmating force required. (Per unmating pole.) 3.5.2.3 After durability cycles, low level contact 200 Cycles Plug/socket Durability resistance shall be less than 20millionohm. (mate/unmate) 3.5.2.4 IEC 60998-2-1 paragraph 10.105, 10AWG: Min 80N Plug/Fixed Wire Pull Strength Subject connector to a pull force for 1 minute 12AWG: Min 60N plug in the axis of tapping connector. 16AWG: Min 30N Connector shall not slip out of the connecting 24AWG: Min 13N device. 3.5.2.5 UL1059 No visible crack Plug/Fixed Torque Apply the rated torque (refer to drawings) for Plug wire attachment. 3.5.2.6 Force required to unload pin from the housing Min 20N. Socket Pin Retention in the direction of plug entry. 3.5.2.7 Soldering time 5 second. (flux is applied) 95% min of solder area and Fixed Solder ability the plastics have not been plug/Socket Soldering temperature: 250±10℃ melted 3.5.3 ENVIRONMENT REQUIREMENTS DESCRIPTION TEST CONDITION REQUIREMENT 3.5.3.1 IEC 60998-2-1, paragraph 12.1 No cracks visible. Heat Resistance No material becomes sticky. Subject specimens to 115±2℃ for 168 hours and shall be No material becomes greasy. left alone for 1 to 2 hours in a room ambient for next Specimen shall not undergo examination/testing. any change impairing their 3.5.3.2 IEC 60998-2-1, paragraph 12.1 further use. Cold resistance Subject specimens to -40±2℃ for 168 hours and shall be left alone for 1 to 2 hours in a room ambient for next examination/testing.. 3.5.3.3 IEC 60998-1, paragraph 12.2. Humidity Subject specimens to 30±2℃, relative humidity 91%~95% for 48 hours and shall be left alone for 1 to 2 hours in a room ambient for next examination/testing... 3.5.3.4 EIA-364-26B, condition A Salt Spray Salt concentration: 5%, temperature 32±2℃, 48hours. PDS: Rev :E STATUS:Released Printed: Mar 05, 2012 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 GS-01-001 Rev F

NUMBER TYPE GS-12-625 Product Specification TITLE PAGE REVISION 5 of 8 D Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted Samples were measured after salt is removed by running water. 3.5.3.5 Specimens with no visible flame and no sustained IEC 60695-2-10,-2-11,-2-12 Fire Test glowing; or flames and glowing on the specimen Apply the glow-wire once for (Glow wire test) extinguished 30 seconds after the removal of the glow no longer than 5 seconds. wire. 4.0 QUALITY ASSUREANCE PROVISIONS 4.1 Equipment Calibration All test equipment and inspection facilities used in the performance of any test shall be maintained in a calibration system in accordance with QS9000. 4.2 Inspection Conditions Unless otherwise specified, all inspections shall be performed under the following conditions: a) Temperature: 25+/- 5℃ b) Relative Humidity: 30% to 60% c) Barometric Pressure: Local ambient 4.3 Acceptance 4.3.1 Electrical and Mechanical requirements shall be as indicated in Paragraphs 3.5 using test data and appropriate statistical techniques. 4.3.2 Failures attributed to equipment, test setup or operator error shall not disqualify the product. 4.4 Qualification Testing Qualification testing shall be performed on sample units predicted with equipment and procedures normally used in production. Test sequence are shown in Table 1(Pluggable plug), Table 2(pluggable socket), and Table3(Fixed plug). PDS: Rev :E STATUS:Released Printed: Mar 05, 2012 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 GS-01-001 Rev F

NUMBER TYPE GS-12-625 Product Specification TITLE PAGE REVISION 6 of 8 D Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted TABLE 1: QUALIFICATION TESTING SEQUENCE for Pluggable Plug Test Group TEST PARA A B C D E F G H Test Sequence Product examination 3.5.1.1 1 1 1 1 1 1 1 1 LLCR 3.5.1.2 2 3 Insulation Resistance 3.5.1.3 3 3 3 3 4 Dielectric withstanding 3.5.1.4 4 4 4 4 4 voltage Mating/Un-mating force 3.5.2.1 2 3.5.2.2 Torque 3.5.2.5 3 Wire Pull Strength 3.5.2.4 2 Temperature rise 3.5.1.5 3 humidity test 3.5.3.3 2 Heat resistance 3.5.3.1 2 Cold resistance 3.5.3.2 2 Salt Spray 3.5.3.4 2 Fire Test 3.5.3.5 2 (Glow wire test) Qualification connector per group 3 3 3 3 3 3 3 3 TABLE 2: QUALIFICATION TESTING SEQUENCE-Pluggable Socket Test Group TEST PARA A B C D E F G H Test Sequence Product examination 3.5.1.1 1 1 1 1 1 1 1 1 Insulation Resistance 3.5.1.3 2 3 3 3 Dielectric withstanding 3.5.1.4 3 4 4 4 voltage Pin Retention 3.5.2.6 2 (Pull force) Humidity 3.5.3.3 2 Heat resistance 3.5.3.1 2 Cold resistance 3.5.3.2 2 Salt Spray 3.5.3.4 2 Fire Test 3.5.3.5 2 (Glow wire test) Solder ability 3.5.2.7 2 PDS: Rev :E STATUS:Released Printed: Mar 05, 2012 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 GS-01-001 Rev F

NUMBER TYPE GS-12-625 Product Specification TITLE PAGE REVISION 7 of 8 D Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted Qualification connector per group 3 3 3 3 3 3 3 3 TABLE 3: QUALIFICATION TESTING SEQUENCE-Fixed Plug Test Group TEST PARA A B C D E F G H J Test Sequence Product examination 3.5.1.1 1 1 1 1 1 1 1 1 1 LLCR 3.5.1.2 2 3 Insulation Resistance 3.5.1.3 3 3 3 3 4 Dielectric withstanding 3.5.1.4 4 4 4 4 4 voltage Torque 3.5.2.5 2 Wire Pull Strength 3.5.2.4 2 Temperature rise 3.5.1.5 3 humidity test 3.5.3.3 2 Heat resistance 3.5.3.1 2 Cold resistance 3.5.3.2 2 Salt Spray 3.5.3.4 2 Solder ability 3.5.2.7 2 Fire Test 3.5.3.5 2 (Glow wire test) Qualification connector per group 3 3 3 3 3 3 3 3 3 PDS: Rev :E STATUS:Released Printed: Mar 05, 2012 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 GS-01-001 Rev F

NUMBER TYPE GS-12-625 Product Specification TITLE PAGE REVISION 8 of 8 D Terminal block- Plug and Socket, Fixed Plug AUTHORIZED BY DATE Jason Hsu Nov. 11th, 2009 CLASSIFICATION Unrestricted REVISION RECORD REV PAGE DESCRIPTION ECR# DATE A All Initial Release DG09-0204 Nov 11th, 2009 B 3 3.5.2.7 solderability test, T09-1162 Dec 17th, 2009 Temperature change form 260 +/- 5 ℃ to 250 +/- 10℃ C All Add phase-2 product series T10-0079 Jun 15th, 2010 D 2 Add p/n 20020336 Jan 31th, 2010 PDS: Rev :E STATUS:Released Printed: Mar 05, 2012 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 GS-01-001 Rev F

Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: A mphenol: HA02015000J0G HW15505100J0G VK04125000J0G OQ13325100J0G 20020004-C044A01LF 20020627- U081A01LF 20020108-C141A01LF TS14115D00J0G TS10315A00J0G HA19705000J0G VM04355000J0G EW06625100J0G T211215100J0G HW04705100J0G 20020130-C151A01LF TV17315000J0G TJ21115200J0G OQ05355000J0G 20020007-H201B01LF TS04315D00J0G VI11215500J0G OQ20355100J0G 20020131- G231A01LF TS03315C00J0G HA09715000J0G VK21525000J0G TS18115C00J0G TJ12115300J0G 20020010- H171B01LF TJ10115300J0G HW08705200J0G HA21005000J0G EW03615100J0G 20020520-U051B01LF VK18525000J0G VM07155000J0G 20020010-G171B01LF VC12005000J0G T204215100J0G HW02305000J0G TV24115000J0G TS22115B00J0G HA11015000J0G 20020131-H221A01LF TJ10115200J0G TS20115D00J0G OQ24325000J0G 20020007-G141B01LF TV12115000J0G HA10705000J0G VM03155000J0G VK13115000J0G 20020007-G241B01LF HW04505400J0G HW09705000J0G VK03125000J0G HW23505300J0G OQ09125000J0G VM03355200J0G HA24705000J0G 20020012-H042B01LF VM23355000J0G VI13215500J0G HW02705200J0G 20020010-D111B01LF HW09705300J0G HW16505100J0G HW11505200J0G ER02015100J0G EV04615000J0G 20020108-D141A01LF VM17355200J0G TJ24115200J0G VC08005000J0G EW05625100J0G TS24115B00J0G EW07625100J0G 20020130-G201A01LF HW05305000J0G 20020004-C044B01LF VI10215500J0G 20020007- G161B01LF HW11505400J0G OQ11125000J0G OQ07155000J0G HW13705100J0G VM06155000J0G HW05705200J0G T217015000J0G HW09105000J0G HA07015000J0G HW19105200J0G YC06215000J0G HW21705100J0G TS14115A00J0G VK15325000J0G TS11115A00J0G YL04215000J0G HW18705300J0G YO14215000J0G